Indicators
For some reason the indicators on a
battery P-series bikes always seem to be dead whenever I pick one up a
second hand bike. They are very easy to fix if you have a decent
battery in your bike. To check if they are working, the ignition must
be on (in the 2:00 position). Use the handlebar mounted rocker switch
on to turn the left, and then the right indicators on. If they are not
functioning or they light up but don't flash then we have to go to the
source of the problem.
You'll need:
- A length of wire for testing bulbs
and a good 12V bulb
- A large flathead screwdriver
- A13mm socket, extension, & driver
- Possibly a new flasher unit (we'll
find out later)
The first step is to make sure you have
a decent charge in the battey in your bike. Just test this by turning
the ignition on and the rear light should come on. There is small
chance that all the bulbs may be blown and the battery is still good so
you can check it with either a voltage meter or a single bulb you know
is good, and a short length of wire
Remove the battery side cowling to get
access to the battery. The easiest way to test the battery is to hold
one end of the wire to the outside metal casing of the bulb with your
fingers (with a 12V scooter battery there is no danger of a shock).
Hold the other end of the wire to the negative (black) contact of the
battery. Then carefully touch only the center point of the bulb base to
the positive contact of the battery. There may be a little sparking but
if the battery is good then the light will illuminate.
If you find that battery has a charge
and the indicators are still not functioning, then you will have to
check the flasher unit. To get to it, you must remove the rear wheel
and the battery holder. Remove the three 13mm nuts arrowed above and
take the spare wheel off the bike frame. Once this is clear you need to
remove the battery strap by unhooking it at the bottom. The battery can
now be removed, but usually their is enough play in the wires to the
terminals that it can be placed on the rear footboards. You will need
the battery connected to do the following tests.
Remove the 4 slotted screws that hold
the battery tray onto the frame and lift the battery tray clear.
Once the tray is out of the way you'll
see the rectifier/regulator, and the indicator flasher (blue arrow). It
is held in place by a rubber piece and will simply slip out the bottom.
Keep all the connections to the flasher in place and write down which
color goes to which contact. There are three connectors to the flasher
unit. There are two different set-ups depending on the year of your
bike. The one pictured in these shots is a newer bike.
Older bikes:
- 1x red
- 1x white
- 1x green/white & purple to a
single connector
Newer bikes:
The first test checks if the flasher
indicator on the headset is working. Remove all the wires from the
flasher and try the following tests. Turn the ignition key to the on
position, toggle the indicator switch to the right side, and with the
battery still connected touch the red and the green/white connectors
together. This should light up the orange indicator bulb on the headset.
The next test checks if the indicators
themselves are working. With all the same settings as before, touch the
white and the green/white connectors together. This should light both
of the right side indicators (but they won't flash). If the battery is
charged and either test results in nothing then there is a problem
either with the switch, the indicator bulbs, the flasher headset bulb,
or the wiring of the bike. If both these tests make the indicators and
the indicator headset light work then it is time to replace the flasher
as it is broken.
Flasher relays can be bought at any
scooter shop for about $5 or less. If you happen to be doing this in a
town where there is no scooter shop then you can get the same part from
your local auo store. Kragen sell part# BP/550 by Buss for about $2.99
and it is a direct replacement for one you might get at a scooter shop.
Plug the new flasher in with the same
connections as the one you removed and place it back in the rubber
holder. Put the battery tray loosely in place with two screws and set
the battery in the tray without the starp. Then refit the battery side
cowl, turn the ignition on and check that the left side indicators are
also functioning. If everything checks out then refit the battery tray
propelry, strap the battery in place, replace the spare wheel, and your
indicators are now working again.
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